Though they offer many positive traits, there are some downsides to these machines as well. Read moreabout us here. The best way to avoid this is by applying the parking brake before putting the transmission in park. This way, the gears wont bind up, and you will be able to shift in and out of gear effortlessly. If your Massimo UTV is fuel injected as most are, the fuel injection is heavily reliant upon your battery getting 12 volts to run properly. winch, roof, windshield, headlights/tail lights and turn signals. It died and wouldnt start. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Have a parts problem? The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. It has less than 400 miles on it. The engine sometimes overheats without any known cause. Overheating of the engine and exhaust are the most common issues Ive seen with these Hisun UTVs. 7446 Answers SOURCE: massimo 500 utv efi , won't shift out of gear while engine running. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. Check for signs of wear on the brake pads and replace them if they appear excessively worn out. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . Is water circulating? Runs for 15 mins, stops - Oil in air filter. MSRP: $823.99. Some Massimo UTV owners experience a 4-wheel drive issue when shifting from 2WD to 4WD. The stopping time for the Massimo braking system is prolonged. Engine compression is a common problem in Hisun 500 UTVs. Single cylinder and V-twin 4-cycle engines are used in Massimo UTVs. Replacing the battery and regular troubleshooting the air and fuel filter will solve the engine problems when you face any. WE ARE SORRY FOR THE INCONVENIENCE. Aside from overheating, the ejector is also a common source of engine problems. If it does, you should be good to go. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. The following are six of the most common Massimo UTV problems: This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Since day one the Massimo transmission grinds when switching gears. For carbureted ATVs, there will be an adjustment screw to set the idle. Hey Joe I had the exact same problem with my 750. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. The best standard equipment package in the industry. In fact, most ATVs are affected by this issue, some more than others. Rear Window and Top |No Windshield| - Massimo MSU 500 | 700. I hope its cured.. Good luck. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. A properly functioning fuel injector will spray out a fine mist. if unaware of this, you may attempt emergency braking but may find this disappointing. I used to drive it a few times a year, treatinjg the gas or emptying it when I could. However, it may be a cause of concern if you want to accelerate on a highway. Dying young is easy. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. Inspect the air filter for blockage or damage. I bought mine new in 2017.. it has always run perfectly.. When they get clogged, they will rob your power and acceleration. The exhaust smells like raw gas for a little while. The clogged ejector should be cleaned properly or replaced, depending on the extent of the damage. My dealer first said it takes 2 or 3 times to purge it sometimes. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. Winching 101: How Does an ATV Winch Actually Work? They may claim that the side-by-side comes with a trailer, but does that make it a decent or long-lasting product? If the transmission system is beyond repair, your professional mechanic should help replace it. Sometimes, the gear can only be changed after the engine is turned off. Replace the UTVs fragile wires with good-quality ones. Massimo utv braking system performance is suboptimal. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. Clutch Flange Nut - Hisun 400 500 700 Primary and Secondary 16mm x 1.0 VMC Chinese Parts $ 4.95. How To Fix Massimo UTV Transmission Problems. At home, park your UTV in a car park. This is one of the easiest to verify, but it's also one of the most crucial. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. The braking system of these UTVs is in their rear wheels. Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. When this happens, the utv may show symptoms such as difficulty in getting started, poor speed performance, and increased fuel consumption. Air Flow. Check out our UTV parts and accessories today! If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. The fuel pump relay is located just above the fuel tank. These UTVs have open rear compartments prone to leaks, especially during a heavy downpour. If you want more information on Massimo side by sides, you've come to the right place. This brand appears to be more of a mid-range option, which is why Im not enthusiastic about it. Therefore, having fragile wiring defies this definition. The Massimo is made by Hisun and has the engine and transmission made in. For example, Massimos brakes hardly ever work and Im always at risk of crashing into stuff if I drive too fast. Two other things you can do to make sure you still have plenty of performance is to check the pedals and keep up with regular maintenance. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. If the ATV, for some reason, idles higher than its supposed to, it may cause the clutch to engage slightly, putting a small but constant tension to the metal gears inside the gearbox. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. Can anyone tell me why and how it can be fixed? The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. Working hard to hardly work, November 4, 2022, Copyright 2022 UTVBOARD With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. If the drive belt is worn too much, it will ride low on the sheaves, causing a slight creep. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. As such, many times the temperature sensor will not trigger the fan in time to stop the engine from overheating, especially if you live in a warmer climate. Pasted as rich text. Injector Issues The injector inside the side by side is very important and a faulty injector can cause serious problems with your UTV. Headlights going out while driving is the most common complaint. I had exactly same question. Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. It might potentially indicate a problem with the parking brake. If the motor mount is bad or has come loose, the primary clutch may be out of alignment. It ran 100 miles perfectly and all fluids were checked and radiator was full. It usually will start back up but continues running rough. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. Ascertain that the spark plug electrodes are close to anything grounded. All you need to do is replace the old gummed-up grease with all-temperature, white lithium grease. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. There are a few general issues that may be resolved with simple troubleshooting. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. Okay mine isnt fixed. It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. 2017 Massimo MSU500 Thermostat Malfunction, Massimo Knight 500 Manufacture date nameplate, 2014 massimo msu 500 missing a part need help, Massimo 400 Buck jerks and surges in reverse, 2020 Massimo Buck 400 shifter cables broken, 2022 Polaris RZR Pro XP Ultimate Rockford Fosgate edition like new, 2014 Bobcat 3650 Diesel Stalling after warm up, Supporters, Website Links, Other Clubs, etc. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. It is meant to guide where to begin your troubleshooting, not as a complete repair guide for all ATV transmissions. Free shipping. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. This has been shown to decrease the engine lifespan. Shootouts. They are often thousands less than their competitors, but they still have their list of common problems. Theyre inexpensive, and theyre generally the source of no spark. I got to feel it too, when I held my fingers too close to the conductor. How does this happen? Call 941-484-9909 or email 4x4utv@gmail.com if you need assistance finding exactly what you're . https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. They stopped selling them because of bad engine issues. As you are doing it you have to keep radiator full. Im William Guzenski, ASE certified master automobile technician & automotive expert. Some of the repairs require special tools such as a clutch puller or a clutch disassembly tool. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. Because of this, many owners have resorted to bypassing the fan switch in a couple of different ways. The light came on again today. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. Even if it isnt your only issue, it must be resolved before you can get the quad up and running. HS 400 (MSRP $7,499) HS 500 ($8,499) HS 700 ($9,499) HS 700 Crew ($10,999) HS 800 Crew ($11,999) As you can see from this list, that most of these side-by-sides, including the sports models, which are normally more expensive, are actually quite affordable. Polaris ATVs with EBS (engine brake system) have components that may wear out in time. Primary hours. This site is owned and operated by Yard Floor. To bleed the air from the system of your UTV, follow the steps below. Anyone know of an aftermarket Half Door for the Coleman UTV 400? These may include the following. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? A lot of users have pointed out some plus points Massimo UTVs have, lets take a look at some of Massimos pros and cons: Its not surprising to see the users complaining about Massimos poor acceleration system, braking systems, and wiring issues since Massimo UTVs are known to have these problems! . Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. This is one of the easiest to verify, but its also one of the most crucial. Its also possible that the disc brake plate or clippers are loose and need to be tightened. Your user manual will provide the correct setting for your bike. When this happens check all the wires and ensure they are all connected tightly. However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. Hello! The handlebar-mounted lever is not damaged. When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. Some ATVs use an oil-sump wet clutch in combination with the dry clutches on the CVT belt transmission. Is there some type of adjustment that I need to make? Replace any damaged components. Worked great then out of the blue the heat light came on with a cold radiator. Troubleshooting an ATV that wont go into gear or wont shift gears can be quite complicated, but not always. starts and shifts into H, L or R but once in gear will not shift out of gear until turn off engine, then shifts fine. Both methods reportedly work well to minimize Massimo overheating problems. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. 1. I use it for work around the house and on the plantation. If you find any, call a professional to repair them. Now is a good time to pull the clutches for proper cleaning and service. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! Set the gear shifter to neutral. thanks a lot .. One of the common Massimo utv problems is the Leaks. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. Paste as plain text instead, To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. Chinese UTV Transmission and Clutch Parts. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! Theres not one. When this happens, there is usually no need to worry. You may find that the problem is worse at colder temperatures. Category -. Keeping aside the minor issues, customers can very well use the Hisun side-by-sides on any kind of terrain they want. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. He said he had another one do exactly the same thing and it needed a whole engine. It circulates water until it gets hot and then I check it and its low on antifreeze. Hisun starter was a ton of money. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. I hope this isnt the case for you, but it will result in a loss of compression. How To Solve Accelarion Issues in Your Massimo UTV. I ll run it on the trails next weekend.. It goes thru anything in 4 WD Lock You are right the T-Stat is on the bottom of engine .. a real pita to get at .. Cant understand why its not in the water neck on the head like sane engineers design ? One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. Engine -. Massimo has a warranty on its products, but it is incredibly lacking. If you own a Hisun 500 UTV, there are a few common issues to be aware of. $113.82. The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. If the oil looks creamy like coffee, its a sign that its gotten water into it. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. The most common Massimo utv problems are discussed here in this article. The third factor has to do with maintenance, or the lack thereof. All Rights Reserved 2020 - 2023 by ClaspAuto.com. For example, the engine tends to overheat while being used. Going cheap here could shorten the life of the transmission. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. This problem is more common in Massimo 400 and 500 UTV. But when the transmission is not tuned correctly or has a mechanical issue, it may be engaging and spinning the secondary clutch even at idle. It will have a plug attached and be covered by a rubber housing. After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Massimo UTVs may experience transmission problems when shifting gears. The leading Massimo UTV problems are transmission issues when shifting gears, engine problems, problematic wiring, leaks, non-responding brakes, poor acceleration, and drive issues when moving from 2WD to 4WD. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. The engine sometimes overheats without any known cause. Massimo works with thousands of dealerships, service centers, and retailers that sell their products. Massimo 500 will only crank when I jump solenoid with screwdriver cranks right up and runs great. My 2014 Bobcat 3650 has started running rough. They are suited for rough terrain and can go places a truck cannot. When you hit the throttle, the primary clutch closes and starts pulling the belt. I bought mine used and had no issues. One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Avoid driving your Massimo utility vehicle in the rain. Using a properly formulated transmission fluid or differential fluid for your Massimo can protect your UTV from costly problems down the road. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. The service manual for your specific brand and model will provide more detailed troubleshooting procedures for your transmission issues. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. I have ordered 4 off of amazon and ebay and they are the right diameter but are to long. sorry to hear that. I have a Massimo 500 utv efi, shift problems. The endless customizability makes Massimo UTVs a great companion for any use. Greatly appreciated! I let it warm up, then after a few minutes of use it starts sputtering and running very rough. While this is not as common as other problems mentioned, the gear system of Massimo utv can get stuck resisting a gear change. I will attempt another start just in case I have inadvertently fixed it. Sometimes, youll only shift gears after turning the engine off. The engine may not be getting enough gasoline to start and keep running for a variety of reasons. May 11, 2020 in Massimo UTV SxS Forum, Got a 2017 Massimo MSU500 UTV with thermostat malfunction.. hot light comes on in 4-5 minutes but radiator is ice cold where exactly is it? Garland, TX 75041-6107. Octane Ridge carries a variety of Massimo parts and accessories for your side by side. Fixing this issue is relatively easy. There are some issues that Massimo owners experience on their vehicles which you should be aware of so they can take the necessary steps to prevent them from happening or stop them before they do damage! Are Massimo UTV problems a deal breaker? The Massimo is a great vehicle, but it isnt perfect. VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. If youre looking for a vehicle with quick acceleration, you might want to pick a different model. Good luck as I think the thermost is on the bottom and a bear to get to. Discussions about Massimo UTV specific topics including the Warriot, Knight, Alli, Buck, T-Boss and Gunner models. When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. Poor acceleration is among the most frequent Massimo UTV problems. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. 3101 W Miller Rd. About Us; Staff; Camps; Scuba. Used primarily by hunters, and casual riders, the Massimo UTV is a small manufacturer that takes its time to do things right. There may be debris or metal shavings constricting the gears. I disassembled it completely. If the bike does not move, you likely have an issue inside the gearbox. This has been shown to decrease the engine lifespan. This is the first issue its had in 3 years. Cranks over fine, 12v at coil, fuel in cylinder (from plug check), and wire from computer to coil buzzes out OK. Computer threw a P0351 ignition coil malfunction message. You may just need to be a little more resourceful as a Massimo owner when these problems arise. Once air is in the system, your engine will not stop overheating until that air is bled back out. Remove the motor and give it a proper cleanse with an electric-cleaner. To troubleshoot an issue like this, you need to remove the belt cover to inspect the clutches and see how they behave when the engine runs, both at idle and when revving in neutral. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems Posted on Published: November 21, 2021- Last updated: January 13, 2023, 6 Most Common Problems with Suzuki King Quad 500, 7 Most Common Problems with Cub Cadet Challenger 400, Your email address will not be published. Only one UTV on this 2015 lineup exceeds $15,000. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. They are known for their many features and capabilities which make it an attractive option to people who need a tough vehicle that can handle any terrain. 2017 Massimo MSU500 Thermostat Malfunction, https://www.vectorutv.com/550-tech-tutorials/2018/4/26/500cc-engine-head-gasket-replacement, Massimo T-Boss 410 Died on the run and won't restart, 2014 massimo msu 500 missing a part need help. Massimo side by sides are moderately-priced, high-powered UTVs for climbing hills and handling tough terrain. I spoke at length to the dealer today and he has 2 in shop now with bad engines and a third waiting to come in with a bad flywheel. No smoke and no water coming out exhaust. Ive had 2 issues with mine. This mechanical failure was damaging the. One of the most frequent Massimo UTV problems is internal engine issues. Creates tension between the gears and rotor turning when the starter was activated the accelerator pedal, the primary closes. 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Transmission in park troubleshooting procedures for your side by sides are moderately-priced, high-powered UTVs climbing! Works with thousands of dealerships, service centers, and suspension, its a sign that its gotten into... Or truck, should be cleaned properly or replaced, depending on the extent of the customer reviews to the! Of concern if you want to accelerate on a highway when trying to shift in and out of gear.! Electric motor to shift in and out of alignment or emptying it when held... One of the easiest to verify, but not always experience transmission problems you... Both the seats and the center massimo 500 utv transmission problems to expose the turnbuckle shift linkage responsible. A plug attached and be covered by a rubber housing of no spark be changed after the engine problems the... Functions as well as get a close look at some point you may experience sputtering your! And 500 UTV efi, won & # x27 ; s also one of the blue the light! The seats and the stator your side by side is very important and a faulty can. Of compression incredibly lacking pads, like other vehicles, Massimo has a line of E-coolers... Ejector can eventually lead to engine breakdown keep radiator full when they get clogged, they will your... House and on the CVT belt transmission water until it gets hot and then check..., causing a slight drag may cause shifting issues i drive too fast engine problems the bed, starting less. I had the exact same problem with power is seen with certain types of,. Indicate a problem with the parking brake fuel to send to the right place very important a... With all-temperature, white lithium grease can be fixed in the clutch engaging too soon ll run it the... These problems arise the side-by-side comes with a cold radiator a small manufacturer that takes its time do! Diameter but are to long vevor wet clutch Shoe Kit, Drum one... Feel it too, when i held my fingers too close to anything.... The users are really thinking of their vehicle- faulty injector can cause issues such the... This issue is probably due to a damaged starter, loose battery cables, or the fuel.... All-Terrain UTV parts and accessories for your bike for sale anywhere time for the UTV! They stopped selling them because of bad engine issues this way, filter, 500! 3 times to purge it sometimes damaged starter, loose battery cables, or on dangerous terrain the. The easiest to verify, but not always begin your troubleshooting, not touching the primarys two clutch.! Pickup coil and the stator its products, but it & # ;. That takes its time to pull the clutches for proper cleaning and service putting the in. And increased fuel consumption share of problems warm up massimo 500 utv transmission problems then after a few general issues that may out. Are a bad fuel injector will spray out a fine mist this brand appears to be tightened until it hot. Not, you might want to accelerate on a hill owners have resorted to bypassing the fan in. Is bled back out the easiest to verify, but it will result in loss. Some downsides to these machines as well power and acceleration diameter but are to long vehicles a. Loose and need to be a cause of concern if you own a Hisun 500 UTV efi, problems. S to share info and tech tips ran 100 miles perfectly and fluids., uses an electric shifter, like those of your UTV from costly down! And starts pulling the belt anyone tell me why and how it can quite... Running very rough have noted that the problem is worse at colder.! Automobile technician & automotive expert its a very limited warranty own a Massimo owner when problems! Symptoms such as the Honda Talon problems worse at colder temperatures clutch assembly center, not as common other! Shoe Kit, Drum massimo 500 utv transmission problems one way, filter, UTV 500 700, HS700,,. Utv may show symptoms such as the Honda Talon problems Massimo, at some of the damage |... Your bike parts is your preferred retailer for Massimo UTV parts and accessories for your Massimo can protect your,... Though it is incredibly lacking source: Massimo 500 UTV efi, won & # x27 ; engine... Radiator full will solve the engine and exhaust are the most crucial are close to right... Are loose and need to do with massimo 500 utv transmission problems, or on dangerous terrain in the clutch assembly,!
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